Explainer

Plexiglass vs Acrylic: Is There a Difference?

Plexiglass, Plexiglas, acrylic, PMMA, Perspex, Lucite, ACRYLITE, OPTIX. What the names mean, who owns them, and the one distinction that actually matters when you buy.

By , Founder & Editor · Updated · How we research

No. Plexiglass is acrylic. "Plexiglass" is what most Americans call the material, "acrylic" is what the plastics industry calls it, and "PMMA" is what chemists call it. They are the same clear thermoplastic, polymethyl methacrylate, and any sheet sold under any of those names will have the same basic properties: about 92 percent light transmission, half the weight of glass, roughly 17 times the impact resistance of plate glass, inherent UV stability, and a soft surface that scratches and can be polished.

What does differ is the spelling, the trademark, and, much more importantly, whether the sheet was cast or extruded. That last one is the difference worth paying attention to.

Where the names came from

PMMA was developed almost simultaneously in three countries in the early 1930s, and each company trademarked its own name.

  • Plexiglas (one S) was registered by Otto Röhm's company in Germany on August 9, 1933. It became the generic word for the material in much of the world, and in American English it picked up a second S along the way.
  • Perspex came from Imperial Chemical Industries in Britain, where Rowland Hill and John Crawford developed acrylic sheet at about the same time. It is still the everyday word in the UK and Australia.
  • Lucite was DuPont's American brand, dating to 1931, and became the name for acrylic in jewelry, furniture, and design.

All three are trade names for the same polymer. Eighty years of use turned Plexiglas into "plexiglass," a common noun, the way Kleenex became tissue.

Who owns the names now

This is where it gets confusing, and it matters if you are trying to buy a specific brand.

Röhm GmbH, the German company descended from the original inventor, still owns the PLEXIGLAS trademark in Europe, Asia, Africa, and Australia. In the Americas it cannot use that name, so the same Röhm product is sold here as ACRYLITE. If you buy ACRYLITE in the United States, you are buying what the rest of the world calls Plexiglas.

Plexiglas in the Americas is owned by Trinseo, which acquired the North American PMMA business that had passed through Rohm and Haas, Atofina, Arkema, and Altuglas over the decades. Trinseo's Plexiglas G is the cast grade and Plexiglas MC the extruded grade you will see at suppliers like ePlastics.

Lucite and Perspex are now brands under Mitsubishi Chemical's Lucite International group.

OPTIX is Plaskolite's brand, the house-brand acrylic at Home Depot and other retailers (our OPTIX review). Chemcast and Spartech are other North American cast-sheet makers you will see at TAP Plastics.

None of this changes what is in the sheet. A 1/4-inch clear cast sheet from Röhm, Trinseo, Plaskolite, or Chemcast will perform the same on a window. The brand tells you who to call about a warranty, and it tells you whether the seller knows what they are selling.

The distinction that actually matters: cast versus extruded

If you take one thing from this article, take this. Acrylic sheet is made two ways, and "plexiglass" can mean either.

Extruded sheet is made by pushing molten PMMA through a die and rolling it flat. It is cheaper, holds thickness tolerance closely, thermoforms easily, and comes in thinner gauges. The makers' data sheets rate it identical to cast in clarity, hardness, and impact strength, but its shorter polymer chains mean it chips more on the saw, cracks more readily on oblique cuts and at drilled holes, and crazes sooner under sustained load. It is what the big-box store sells and what most replacement windows are made from, and for a flat pane in a frame it is fine.

Cast sheet is made by pouring liquid monomer between glass plates and curing it. It costs 20 to 60 percent more, machines and laser-cuts cleanly, polishes better, tolerates heat and sustained stress better, and comes in thicknesses extruded cannot reach. It is what you want for anything you will rout into shapes, polish, bond under permanent load (aquariums), or look through at thickness. Both are equally clear and both are warranted outdoors; the cast vs extruded explainer has the data-sheet comparison.

When a supplier says "plexiglass" without saying which, assume extruded. When you care, ask. Our suppliers roundup covers who stocks what.

What "plexiglass" is not

Polycarbonate (Lexan, Makrolon) is a different plastic. It is far tougher, more flexible, yellows in sun without a coating, and cannot be polished. People sometimes call it plexiglass. It is not, and the two should not be confused when buying a window. Our acrylic vs polycarbonate guide covers the differences.

PETG is a third clear sheet, used for displays and vacuum forming. Also not acrylic.

"Acrylic glass" is a translation of the German Acrylglas and means the same thing as acrylic sheet. "Safety glass" is not acrylic; it means tempered or laminated glass.

Spelling, for the record

Plexiglas with one S is the trademark. Plexiglass with two is the common noun. PMMA is the chemical abbreviation. Acrylic is the industry term. Perspex is British. Lucite is American, especially in decorative use. On this site we say acrylic, and we say plexiglass when that is what the person searching for it would say.

Sources

Frequently asked questions

Is plexiglass the same as acrylic?

Yes. Plexiglass is acrylic. Plexiglass is what most Americans call the material, acrylic is the plastics industry's term, and PMMA is the chemists' name, but all three mean the same clear thermoplastic, polymethyl methacrylate. Any sheet sold under any of those names transmits about 92 percent of light, weighs half what glass does, takes roughly 17 times the impact of plate glass, is inherently UV-stable, and has a soft surface that scratches and can be polished.

Where do the names Plexiglas, Perspex, and Lucite come from?

PMMA was developed almost simultaneously in three countries in the early 1930s, and each company trademarked its own name. Otto Rohm's German company registered Plexiglas, with one S, on August 9, 1933. Imperial Chemical Industries in Britain produced Perspex, where Rowland Hill and John Crawford developed acrylic sheet at about the same time. DuPont's American brand Lucite dates to 1931. Eighty years of use turned Plexiglas into the common noun plexiglass.

Who owns the Plexiglas and ACRYLITE brands now?

Rohm GmbH, descended from the original inventor, owns the PLEXIGLAS trademark in Europe, Asia, Africa, and Australia, but cannot use the name in the Americas, so the same Rohm product is sold here as ACRYLITE. Plexiglas in the Americas belongs to Trinseo, which acquired a North American PMMA business that passed through Rohm and Haas, Atofina, Arkema, and Altuglas. Lucite and Perspex now sit under Mitsubishi Chemical's Lucite International group.

Is Plexiglas spelled with one S or two?

Both spellings exist and mean different things. Plexiglas with one S is the trademark. Plexiglass with two is the common noun English speakers use for acrylic in general. PMMA is the chemical abbreviation, acrylic is the industry term, Perspex is the British everyday word, and Lucite is the American one, especially in jewelry, furniture, and design.

If plexiglass and acrylic are the same, what actually differs between sheets?

Whether the sheet was cast or extruded, because plexiglass can mean either. Extruded sheet is pushed molten through a die, costs less, holds thickness tolerance closely, thermoforms easily, and comes in thinner gauges, and the makers' data sheets rate it identical to cast in clarity, hardness, and impact, but it chips more on the saw, cracks more readily at drilled holes and oblique cuts, and crazes sooner under sustained load. Cast sheet is poured between glass plates, costs 20 to 60 percent more, and machines, polishes, and laser-cuts better.

Should I buy cast or extruded plexiglass for a window?

For a flat pane in a frame, extruded is fine and cheaper, which is what the big-box store sells and what most replacement windows are made from. Choose cast for anything you will rout into shapes, polish, bond under permanent water load, or look through at thickness, and for thicknesses over about 1/2 inch, which extruded cannot reach. Both are equally clear and both are warranted outdoors. When a supplier says plexiglass without saying which, assume extruded, and ask when it matters.

Is Lexan the same as plexiglass?

No. Lexan and Makrolon are polycarbonate, a different plastic from acrylic. Polycarbonate is far tougher and more flexible, but it yellows in sun without a coating and cannot be polished when scratched. People sometimes call polycarbonate plexiglass, and the two should not be confused when buying a window. PETG is a third clear sheet used for displays and vacuum forming, and it is not acrylic either.

Does acrylic glass mean the same thing as acrylic?

Yes. Acrylic glass is a translation of the German Acrylglas and means acrylic sheet, the same PMMA material sold as plexiglass, Plexiglas, Perspex, Lucite, ACRYLITE, or OPTIX. Safety glass is a different thing entirely: that term means tempered or laminated glass, not acrylic. OPTIX, for reference, is Plaskolite's brand and the house-brand acrylic at Home Depot and other retailers.